MA12-5Ⅱ Double Spindle 5 Axis Swiss Cnc Lathe Machine

Place of Origin:Made in China
Brand Name:JianKe
Product Details
Highlight:

Double Spindle Swiss CNC lathe

,

5 Axis CNC lathe machine

,

MA Series Swiss Type lathe

Parameter: Main Spindle Power
Detail: 2.2kw/3.7kw
Product Description

MA12-5ⅡDescription and Technical data

Lathe Appearance/Tool Holder Structure


MA12-5Ⅱ Double Spindle 5 Axis Swiss Cnc Lathe Machine

MA12-5Ⅱ Double Spindle 5 Axis Swiss Cnc Lathe Machine

Structure Diagram

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1, Characteristics of Swiss type CNC Lathe/longitudinal cnc lathe/ sliding headstock lathe

Rotary Guide bush/Without guide bush changeable modes

Support Rotary Guide bush/Without guide bush changeable modes. When using rotary guide bush mode, it is suitable for processing shaft workpieces, with a single feeding length of 135mm and support for multiple feeding. The tail material length is 105mm; When using without guide bush mode, it is suitable for processing short workpieces with a length to diameter ratio of less than 1:2.5, which can minimize the length of the tail material. The length of the tail is 50mm

Internal oil cooled electric spindle

Adopting Japan oil cooled electric spindle technology, independently designed and developed, we have overcome the core problems of the spindle of the Swiss CNC lathe machine. Compared with other electric spindles of the same power, we have stronger rigidity and torque force, and more stable processing accuracy. Using NSK bearings to extend spindle life and radial stability.

Scrap collection tank/large capacity cutting oil tank

The waste collection box adopts a separation platform for chip collection, allowing the cooling oil to undergo preliminary buffering and cooling on the chip collection platform for preliminary oil chip separation; Then enter the cutting oil tank with a volume of 250L from the oil drain. The cutting oil tank is equipped with multi-channel filter screens and oil return baffles to extend the return path and separate /filter oil chips as far as possible; Make the oil temperature reach full Free cooling and reduce the debris entering the oil pump, so as to extend the service life of the oil pump.

Workpiece eject method: short parts ejected to the front of the conveyor belt/long parts ejected from the rear of sub spindle

Jianke's full series of dual spindle Swiss CNC Lathe come standard with a collection method of front discharge products. When the length of the workpiece is less than 85mm, the front material receiving box can be used for collection and the product can be sent out through a built-in conveyor belt. When the product length is more than 85mm, the rear discharge method can be selected, and the product is ejected through the center of the sub spindle through a slot on the side sheet metal of the equipment.

5,Highly modular expansion function

The JIANKE MA series lathes comes standard with 1 ER8+3 ER11. The 3 ER16 side rotary power tools supporting modular expansion functions that can be added with additional functions and tool positions according to demand. (The plug-in modules are all for options and if needed for such modules, please list them in the contract/quotation.)

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2.Technical Data of Swiss type CNC Lathe/longitudinal cnc lathe/ sliding headstock lathe

Double Spindle Swiss CNC Lathe ML12-5

System

Japan Mitsubishi

M80

Control channels

Dual channel

Minimum setting unit

0.001mm

Machining

Ability

Max processing diameter

12 mm

Maximum single feeding length

Rotary guide bush

135mm

Without guide bush

1:2.5D(Dia:Length)

Main spindle max drilling Dia

axial

(main spindle)

Φ8mm

Main spindle tapping Dia

axial

M6

Rotary tools max drilling Dia

radial

Φ5mm

Rotary tools max tapping Dia

radial

M4

Sub spindle max drilling Dia

Axial

(sub spindle)

Φ5mm

Sub spindle max tapping Dia

axial

M4

Tools

Tool base arrangement

Upper row tool base

Main spindle O.D. tools

6 pieces

6 pieces 10X10mm

Main spindle side rotary live tools

4 pieces

1*ER8+3*ER11

Main spindle end face fixed tool

4 pieces

4*ER11

Sub spindle end face fixed tool

4 pieces

4*ER11

Spindles

Main/Sub spindle type

Internal oil cooling electric main spindle/Mechanical sub spindle

Main/Sub spindle speed

12000rpm/min(Main spindle)-10000rpm/min(Sub spindle)

Main/Sub spindle indexing

0.001°

Main/Sub spindle through hole Dia

20mm

Main/Sub spindle height

1010mm

Motors

Main spindle power(Rated/Max)

2.2kw/3.7kw(Electric spindle)

Sub spindle power(Rated/Max)

2.2kw/3.7kw(Mechanical spindle)

Side rotary tools motor power

1.0kw

Side rotary tools speed

ER8*1 piece

9000rpm/min

ER11*3 pieces

9000rpm/min

Moving axis

5 axis

X1,Y1,Z1,X2,Z2

Rapid feeding speed

X1

32m/min

Y1,Z1,X2,Z2

32m/min

Motor power of moving axis

1.0kw

Others

Parts collector

Short parts

Belt conveyor to collect parts

Long parts

rear ejection from sub spindle

Power capacity

20kw

Air pressure

0.4MPa以上

Capacity of machining oil tank

180L

Lathe size

2.23m×1.25m×1.785m

Lathe weight

1860KG


3.Standard Accessories of Swiss type CNC Lathe/longitudinal cnc lathe/ sliding headstock lathe

NO

Name

Qty

Note

1

Protective cover

1 set


2

Nameplate

1 piece


3

Spindle

2 units

Main and Sub spindle

4

Knife holder for turning tools

1 set

6 pieces 10×10

5

Side rotary tools base

1 set

1*ER8+3*ER11

6

Main spindle end face drilling tools base

1 set

4 pieces ER11

7

Sub spindle end face drilling tools base

1 set

4*ER11 support to upgrade to end face rotary tools

8

Live rotary guide bush

1 set


9

Pneumatic system

1 set


10

Cooling system

1 set


11

lubricating system

1 set


12

electrical system

1 set


13

Parts receiver/collector

1 set

Standard with front ejector/belt conveyor

14

Lathe lighting

1 set


15

Lathe three color alarm light

1 set

Three color lights+

Beep alarm

16

Tool box

1 set

Including tools such as wrenches, screwdrivers, and oil kettles

17

Transformer

1 unit


18

Manual book

1 set

Lathe manuals/ System book/

Spare parts list/Quality testing report

4.Options equipments(if needed , please list them in the contract/quotation) of Swiss type CNC Lathe/longitudinal cnc lathe/ sliding headstock lathe

NO

Name

Functions

Note

1

Bar feeder

Realize automatic feeding/refueling function for long bar materials;

Assisting the Swiss CNC lathe to achieve automated production;

Recommended essential

2

High pressure pump

Assist in targeting materials that are prone to chip breakage, chip removal, and erosion, reducing the probability of tool chip entanglement;

Extend tool life;

Improve the accuracy/smoothness of some machining steps;

Select according to demand

3

Oil mist collector

Absorb the atomized oil mist inside the equipment, reduce the overflow of oil mist from the equipment, and maintain the workshop environment.

The models are divided into electrostatic type and filter type.

Select according to demand

If equipped with a high pressure pump

Recommended mandatory oil mist collector

4

Chip conveyor

Chain type conveyor remove chips fro lathe collector, standard equipped with a chip trolley. Reduce the frequency and workload of manual chip removal.

Select according to demand

5

Plug type modules

End face rotary tools/Angle rotary tools/Thread whirling/Hobbing base/Saw blade base/Boring tool base…


Due to various modules/functions, Please confirm with JIANKE according to actual machining requirements.

6

Long parts discharge from backwards

If the parts are longer that the collector opening, need change to eject it from backwards of sub spindle

Select according to demand

……

Due to the different options/configurations of the Swiss CNC lathe, the above are regular configurations. If you have special needs, please communicate and confirm with JIANKE.

5.Main accessory brand of Swiss type CNC Lathe/longitudinal cnc lathe/ sliding headstock lathe

Name

Origin and Brand

Operation System

Japan Mitsubishi(Made in China)

Spinlde and Driver

Oil cooling electric spindle/Mitsubishi driver

Bearing

Japan NSK

Guide rail

Japan THK

Guide screw

Japan THK

Servo Motor

Japan Mitsubishi

Motor driver

Japan Mitsubishi

Electrical components

France Schneider

Lubricant system

Japan Herg

Relay

Japan Omron

Stroke switch

Japan Omron

Magnetic valve

Taiwan Airtag


6.Swiss CNC lathe requirements for raw materials in the processing of long bar materials.

1,Recommended use of polished/precision drawn materials: As the standard bar feeder supports a maximum length of 3M for bars, it is recommended that the length of a single bar material should be ≤ 3M;

2,Consistency of material diameter tolerance within ± 0.02mm;

3,The consistency of material roundness tolerance is within 0.005-0.01mm;

4,The straightness of the material is required to be within 0.35mm/m;

5,All the bar materials need to be chamfered at both ends;

6,Some large-diameter materials and irregular(suquare/hexagonal) materials require to turning the tail of them to match the bar feeder collet and easy to be sent through the spindle hole;

7,When the material hardness is higher than HRC28 degrees, a prior declaration is required.

** The above are the regular requirements of raw materials for the Swiss CNC lathe, and the material tolerance can be relaxed/tightened according to the actual product accuracy requirements **

7. Quality assurance and technical support

The warranty period for the supplier's equipment is one year from the date of final acceptance by the Buyer before shipment. Under normal use, there is a free service warranty for damage. If the equipment is damaged due to improper use by the buyer, the supplier will only charge material fees within one year, and material and labor fees will be charged after one year. The supplier shall provide paid services /spare parts to the buyer for a long time. Make the following commitments to technical support, pre-sales, in sales, and after-sales service and quality:

1,Pre sales service: The supplier is responsible for providing free basic training to technical personnel sent by the buyer to the factory for CNC lathe operation, debugging and maintenance learning.

2,In sales service: At the same time as the equipment arrives at the buyer's factory, the supplier sends personnel to the buyer's factory for free basic training;

3,After sales service: For equipment malfunction complaints, both the supply and buyer parties shall communicate in detail about the specific malfunction in advance. If it is determined that the malfunction can be eliminated by the buyer party, the supplier shall provide specific guidance through phone, fax, etc. If it is a fault that must be resolved on-site by the supplier, the supplier must respond within 24 hours after determining the fault and provide a solution and expected on-site resolution time. After exceeding the one-year shelf life, a certain amount of material and labor fees can be charged appropriately.

4,Technical support: When the buyer encounters difficult and miscellaneous parts or high technical requirements during the use of the equipment, the supplier can provide remote technical guidance. If the supplier is required to debug and program on behalf of the supplier, the supplier will only charge the reasonable costs.


八,Domestic End User Lists of JIANKE

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China Industry Standard Parts Manufacturing Co., Ltd

Chongqing Electronic Technology Co., Ltd

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Poyang Black Diamond Fishing tackle Co., Ltd

China Hongqi Instrument Co., Ltd

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JIER Machine-Tool Group

Zhejiang Canaan Technology Co., Ltd

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Zhejiang Wangli Door Industry Co., Ltd

Anhui Tiankang Huayuan Technology Co., Ltd

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SYNTEC Technology (Suzhou) Co., Ltd

Jiangsu World Agricultural Machinery Co., Ltd

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Hangzhou Huibao Electromechanical Co., Ltd

Jiaozuo Xingang Medical Equipment Co., Ltd

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Zhejiang Anlu Cleaning Machine Co., Ltd

Anhui Toposi Automotive Parts Co., Ltd

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Anhui Dongfeng Electromechanical Technology Co., Ltd

Zhejiang Diyuan Instrument Co., Ltd

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Xiamen Xiahui Rubber Metal Industry Co., Ltd

Ningbo Siming Automotive Technology Co., Ltd

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Weihai Hemingway Fishing tackle Co., Ltd

Ningbo Yinzhou Yada Automotive Pipe Fitting Co., Ltd


Double Spindle Swiss CNC Lathe ML12-5

System

Japan Mitsubishi

M80

Control channels

Dual channel

Minimum setting unit

0.001mm

Machining

Ability

Max processing diameter

12 mm

Maximum single feeding length

Rotary guide bush

135mm

Without guide bush

1:2.5D(Dia:Length)

Main spindle max drilling Dia

axial

(main spindle)

Φ8mm

Main spindle tapping Dia

axial

M6

Rotary tools max drilling Dia

radial

Φ5mm

Rotary tools max tapping Dia

radial

M4

Sub spindle max drilling Dia

Axial

(sub spindle)

Φ5mm

Sub spindle max tapping Dia

axial

M4

Tools

Tool base arrangement

Upper row tool base

Main spindle O.D. tools

6 pieces

6 pieces 10X10mm

Main spindle side rotary live tools

4 pieces

1*ER8+3*ER11

Main spindle end face fixed tool

4 pieces

4*ER11

Sub spindle end face fixed tool

4 pieces

4*ER11

Spindles

Main/Sub spindle type

Internal oil cooling electric main spindle/Mechanical sub spindle

Main/Sub spindle speed

12000rpm/min(Main spindle)-10000rpm/min(Sub spindle)

Main/Sub spindle indexing

0.001°

Main/Sub spindle through hole Dia

20mm

Main/Sub spindle height

1010mm

Motors

Main spindle power(Rated/Max)

2.2kw/3.7kw(Electric spindle)

Sub spindle power(Rated/Max)

2.2kw/3.7kw(Mechanical spindle)

Side rotary tools motor power

1.0kw

Side rotary tools speed

ER8*1 piece

9000rpm/min

ER11*3 pieces

9000rpm/min

Moving axis

5 axis

X1,Y1,Z1,X2,Z2

Rapid feeding speed

X1

32m/min

Y1,Z1,X2,Z2

32m/min

Motor power of moving axis

1.0kw

Others

Parts collector

Short parts

Belt conveyor to collect parts

Long parts

rear ejection from sub spindle

Power capacity

20kw

Air pressure

0.4MPa以上

Capacity of machining oil tank

180L

Lathe size

2.23m×1.25m×1.785m

Lathe weight

1860KG

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